:: Diary Index::

A summary of maintenance and other jobs. Details of all of these jobs are set out on the main diary pages.

Click on the month to go to that diary page, or on the date to go to individual articles.

 

April 03

17

Bought car

 

18

Radiator cap pressure on overflow � swapped over

 

29

Hammerite outriggers

May 03

4

Hammerite other side of chassis and petrol tank cradle

 

5

Unblock boot drainage tubes

 

24

Replace front discs and pads

 

27

MOT Test

June 03

15

Drain and refill cooling system, spark plugs replaced

 

17

Clean and lubricate o/s window motor

 

21

Adjust valves & renew rocker gaskets

 

22

Clean ISCV

25

Clean all engine electrical connectors

July 03

27

Breakdown repaired with polo mint wrapper. Later (Aug 3), ignition connector block replaced

August 03

3

Self-cancelling indicators disabled

 

5

Bought personal registration

 

9

Waterproof roof with Thompson�s

 

14

New carpets fitted

 

17

Interior cleaned

 

23

Reg no plates replaced

 

24

Callander Classic car show

 

29

Glove box catch fixed

 

30

Clean and polish rear alloy strip

Sept 03

3

Realign driver�s door

 

4

Remove wood effect from door trims and polish alloy

 

5

Replace aerial

 

14

Reset hydraulic tappets (see June 21)

 

29

Strip and polish wheels

Oct 03

2

Finish polishing wheels

 

12

Paint front suspension and brake calipers

 

21

Repaired broken bonnet hinge. Replaced wheel nuts

Nov 03

2

Replace number plate light

Dec 03

26

Replace radio

 

31

Car boiling over. Bleed and refill radiator


Jan 04

24

Car still boiling over. Fit fan over-ride switch.

March 04

13

Paint wheel drums, drive shafts and petrol tank

 

24

Wheels refurbished

April 04

10

Bleed clutch

 

11

Strip and renew rear brakes

 

17

Fit bonnet gas strut

 

28

Radiator recore

May 04

1

Hammerite chassis radiator mountings etc

 

3

Order front indicator

 

4

MOT test

 

8

Replace handbrake lever and gear knob

 

9

Tidy up dash wood trim

 

15

Replace front indicator and finish dash trim

 

23

Borders Bash

June 04

6

Realign bonnet

 

7

Change oil and filter

 

9

3 stage Meguiars polish

July 04

13

Order decat downpipes

 

18

Clean and paint rear trailing arms. Find hole in o/s one.

 

22

Trailing arm plated

 

23

Fit decat pipes

 

25

Repair n/s window motor again

August 04

3

Send wheels away for second refurb

 

14

Remove and clear out boot drain pipes properly

 

17

Refit refurbed wheels. Add fuel cleaner

 

21

Repaint second trailing arm. Clean and refit cooling fan

 

22

3 stage Meguiars polish

 

28

Replace metal battery clip with ratchet strap

 

29

Callander Classic

Sept 04

11

Replace n/s brake caliper

 

12

Replace door speakers

Oct 04

16

Replace throttle potentiometer

 

17

Clean ISCV. Realign bonnet catch and jam bonnet. Repair manifold pin holes

 

27

Replace ISCV

Dec 04

22

Turn boot seal so that join is at front

 

24

Dehumidifier to dry carpets

 

30

Try to seal boot leak


Jan 05

16

Hood cover scratches paint in windy weather

 

28

Hammerite front outriggers

Feb 05

20

Hammerite front of chassis

March 05

13

Paint battery tray, rocker covers, exhaust manifolds

 

20

Rocker covers replaced. Interior door handle repaired.

 

29

Seal water leak in bulkhead

April 05

1

Wire brush and repaint outriggers

 

5

Order distributor cap, rotor arm and leads

 

7

Fit new roof catches

 

16

Polish and lacquer rocker covers

 

22

Fit new dist cap and rotor arm to fix wet weather misfire

 

23

Clean and waterproof the roof with Autoglym kit. Replace spark plugs. Finish polishing rocker covers

May 05

1

Make OBD diagnostic tester

 

13

MOT Test

 

16

Fitted shiny rocker covers

 

21

Refit nearside wheel arch

 

28

Brazed exhaust manifold crack

 

29

Seal windscreen edge with silicone

June 05

8

Replace ignition leads to fix wet weather misfire

 

9

Repair scratches from hood cover

 

18

Clean fuel pump connectors to fix wet weather misfire

 

19

Replace fuel filter

 

23

Replace rear brake hoses with stainless

 

24

Replace disintegrated front brake pad

 

25

Front brake hoses have �wrong� connectors. replace with copper pipes and bleed

July 05

13

Replace front shocks and springs

 

14

Adjust drivers door

 

18

Re-brazed exhaust crack after grounding

 

22

Install exhaust bandage. Break bonnet by crashing into my other car

August 05

2

Repair estimate. Order new bonnet

 

23

Buy new fog lamps

Sept 05

15

Collect car from bodyshop

 

24

Clean and waterproof roof (Thompson�s)

 

25

Replace bumper chrome trim. Clean rear window (Renovo)

Oct 05

8

Bandage exhaust manifold

 

23

Floor carpets damp � search for leak

 

29

Reseal windscreen edges with tape

Nov 05

5

Roof still leaking

Dec 05

27

Replace headlight bulbs

 

28

Clean front light connectors. Clean rear foglamp relay.

 

30

4 tyres replaced


Jan 06

2

Replace fan belt

 

3

Paint blisters on bonnet

 

8

Rebraze exhaust manifold crack

 

29

Fill exhaust cracks with metal paste

Feb 06

4

Car to paintshop

 

18

Collect car from paintshop

 

19

Start to store car in rented garage. Repair exhaust downpipe connections

 

25

Replace crankshaft front oil seal

March 06

3

Service car. Spot star crazing on bonnet

 

11

Car to paintshop

 

24

Collect car from paintshop

 

25

Finish service

April 06

1

Adjust drivers door. Radiator top hose leaking

 

3

Radiator stub repaired

 

8

Reinstall radiator. Install fire extinguisher. Paint spare rocker covers

 

11

Install electronic rustproofer gadget

 

13

Waterproof roof (Thompson�s)

 

15

Clay bar and 3 stage polish

 

17

Start to strip and polish wheels

 

23

Doune hill climb

May 06

1

Adjust headlamps

 

5

MOT test

 

6

Bonnet loose

 

8

Replace rocker covers. Repair exhaust downpipes.

 

11

Clean and polish alternator

 

20

Borders run

 

21

Repair front indicator temporarily

June 06

4

Thirlestane show

 

17

Fireseal exhaust manifold. Replace carpet backing

 

18

Doune hill climb

 

24

Refit interior mirror. Stick on bonnet pads. Rubber trim on rear of bonnet

 

25

Glass boot drainage pipe back in

July 06

15

Make wheelarch extensions

 

23

Scottish classic speedfair

August 06

6

Culzean Classic show

 

11

Install Kia front indicators

 

19

Front bumpers fitted properly

 

27

Callander Classic show

Sept 06

5

Order exhaust manifolds

 

9

Fit upper seat belt mounting adapters

 

23

Replace gear lever and handbrake gaiters

 

25

Start to replace exhaust manifolds. Diagnose leaking water pump

 

30

Remove water pump.

Oct 06

1

Install new water pump

 

7

Finish removing old manifolds & install new manifolds. Notice cat replacement pipes now too short.

 

14

Decat pipes lengthened by 10mm.

 

15

Exhaust manifold and downpipe replacement complete.

 

21

Seal downpipe joints. Replace bonnet gas strut.

 

29

Fix leaking radiator bleed screw.

Dec 06

28

Replace n/s front top balljoint


Jan 07

3

Battery replaced. Paint cylinder heads

 

7

Repair downpipe joints. Paint front hubs and carriers.

Feb 07

11

Strip front suspension

 

25

Hammerite front suspension. Polish front wheels.

March 07

4

Replace front wheels. Polish rear wheels.

 

18

Rallye in the Park. Covered car in mud and broke o/s rear trailing arm.

 

31

Diagnose broken trailing arm.

April 07

6

Remove rear trailing arm

 

10

Remove bush from trailing arm.

 

11

Strip and repaint rear shocks. Paint o/s rear chassis etc.

 

12

Rebuild rear shocks and springs

 

21

Trailing arm replaced

 

24

Make chassis cleaning tools

 

29

Strip and free n/s caliper. Realign n/s wheel arch. Clean muck & stones off outrigger tubes

May 07

7

MOT Test. Strip and clean earth for o/s rear lamps.

 

19

Strip n/s rear chassis, trailing arm etc

 

22

Strip n/s outrigger

 

26

Paint n/s chassis, outrigger & trailing arm.

 

27

Clean and waterproof hood with Autoglym kit.

 

28

Renovo rear window

June 07

3

Thirlestane classic car show with Sporting Bears

 

9

Change spark plugs

 

16

Strip and paint o/s outrigger

 

24

Waxoyl main chassis rails, outriggers, suspension and trailing arms.

 

30

Start fibreglass repair to nearside wheelarch.

July 07

1

Fill wheelarch screw holes in body.

 

11

Change oil and filter, paint brake calipers, refit front wheelarches, fibreglass and paint front bits, paint rear wheelarches, tighten bonnet hinge.

 

13

Meguiars 3-stage polish.

 

15

Polish wheels.

 

21, 22

S Club Heaven 2007.

August 07

5

Irvine Classic Car Show.

 

11

Replace headlamps

 

12,14

Fit waterproof wiring connectors to front lights

 

26

Callander classic car show

Sept 07

16

Selkirk Car Show.

 

23

Fit waterproof connector to radiator fan, fit new headlamp rings

Oct 07

6

Realign headlamps

 

16

Remove radiator swirl pot

 

19

Remove radiator expansion bottle. Remove steering column

 

20

repair steering UJ, repaint swirl pot

 

23

Remove exhaust.

 

27

replace steering column bearing. Refit swirl pot.

Nov 07

4

Refit radiator expansion tank. Start to clean up petrol tank cradle.

 

11

Fit new springs. Paint petrol tank cradle.

 

17

Degrease rear chassis rails. Paint sump, petrol tank and drive shafts

 

25

Waxoyl rear chassis and petrol tank cradle. Change brake fluid.

Dec 07

2

Strip clean and grease front brake calipers. Refit exhaust.


January 08

2

Adjust shock absorbers

 

5

Seal steering column bearing. Change boot badge.

February 08

10

Polish front wheels

 

24

Start faffing about with replacement mirrors

March 08

24

Replace roof stays

 

30

Reseal windscreen. Tidy engine wiring.

April 08

6

Replace mirror covers

 

12

Clay bar paintwork.

 

20

Clean, polish and wax paintwork.

May 08

16

Change front wheel bearing

June 08

1

Thirlestane Classic Car Show

 

21

S Club 2008

 

29

Change steering column Universal Joint

 

30

Change spark plugs

July 08

13

Fit new fuel sender, repair boot lip leak

August 08

16

Change oil again, replace front brake disks

 

17

Injector Cleaner

 

23/24

Culzean Autoclassica

Sept 08

28

Car show

Oct 08

28

Cheque Presentation to School

Dec 08

27

Reseal windscreen with "Creeping Crack Cure"


January 09

11

Seal water leak around clutch / brake reservoirs

 

17

Seal water leak around bulkhead

 

24

Seal water leak around wiper spindle

Sept 09

29

Replace drivers door mirror glass


March 10

12

Service

 

14

Cut through mounting bolts to remove front dampers

 

16

Replace dampers and broken front spring

 

27

Finish service - replace fuel filter, clean air filter

May 10

4

Repair bonnet hinge mounting

 

7

Weld bonnet hinge mounting

 

24

Re-seal nearside manigold gasket

June 10

17

Replace coolant temp sensor

July 10

27

Find rust hole in nearside outrigger

August 10

3

Start body lift for chassis repair - jack car up

 

14

Body disconnected and ready for lifting. Order new bolts

 

17

Lift body off chassis! Inspect damage, start wire brushing outriggers

 

20

Remove rear suspension units

 

24

Start cutting rusty tubes out of chassis, & welding up new bits

Sept 10

11

Chassis welding finished!

 

14

Start painting repaired chassis

 

26

Chassis painting finished, replace front shock absorbers

 

30

Start replacing body on chassis

Oct 10

2

Finish putting car back together

Nov 10

12

Remove seats for re-finishing

 

14

Start to recolour and refinish seats

 

21

Refinished seats fitted to car

Dec 10

29

Replace front brake disks and offside caliper


April 11

10

Clean engine electrical connections

 

11

Repaint radiator

 

23

Paint cylinder heads

May 11

2

Clean ISCV and replace gasket

 

10

Clean throttle butterflies etc

 

13

Fit new plug leads, distributor cap and rotor arm.

 

18

Start to reseal windscreen

 

23

Start to recolour console, remove exhaust & handbrake

 

27

Refit handbrake and console

Oct 11

14

Start to strip out interior

 

21

Replace wood effect on dash panels

 

29

Remove old carpets

 

30

Start to install new carpets

Nov 11

17

Finish replacing carpets

 

27

Replace brake servo and master cylinder

Dec 11

23

Replace rear tyres


February 12

12

Strip and repaint front suspension wishbones

 

23

Replace front brake hoses

March 12

12

Repair broken throttle cable

May 12

13

Steering column universal joints

July 12

16

Adjust bonnet

Nov 12

11

Replace fuel tank cradle

 

21

Replace differential rear mounting


January 13

1

Diagnose and replace fuel pump

 

26

Strip and repaint trailing arm

March 13

22

Remove bonnet

 

27

Remove radiator

 

28

Strip and repaint front of chassis

May 13

1

Replace bonnet

June 13

22

Tour of the Highlands!

Nov 13

12

Take car to car tuning clinic

 

13

remove air intake, fuel rail

 

26

clean up rocker covers, alternator

Dec 13

3

Strip fuel rail

 

11

paint alternator bracket, replace injectors, rebuild fuel rail, refit distributor, plenum & rocker covers

 

15

refit ISCV, fuel regulator, coolant pipes


January 14

1

Make smoke tester

 

12

smoke test, dismantle top of engine again

 

19

reassemble top of engine and smoke test

February 14

6

Replace lambda sensors

March 14

1

Make Mk2 Smoke tester

May 14

16

remove steering rack, repair steering column

June 14

2

refit steering rack, repair steering column

 

5

repair passenger window motor


April 15

4

repair roof panels

May 15

11

repair steering column bush


April 16

2

re-line roof panels again


June 17

20

Replace front brake disks and pads

Oct 17

22

Replace diff mount


May 18

24

Replace front wheel bearing

Sept 18

7

Repair passenger door lock


May 19

17

Replace front offside upper balljoint

Sept 19

3

Take car for chassis refurb

Nov 19

8

Collect car

 

12

Lower ride height

 

28

Replace coolant sensor, fit fire extinguisher

Dec 19

18

Clean seats, paint piping


Feb 20

24

Replace brake fluid

March 20

9

Take car to bodyshop for bonnet crack

 

21

Collect from bodyshop, repair passenger door handle

 

24

Change oil and filter

April 20

6

Steering Wheel

June 20

2

Change Fuel Hoses

 

15

Replace brake shoes and handbrake cable


July 21

14

Remove fresh air hoses


March 22

22

Oil change and service

May 22

10

Fit Subaru power steering - buy and prepare parts

June 22

1

Finish Subaru power steering install

Nov 22

7

Refurbish seats


April 23

22

Oil change and service, replace fuel filter

July 23

15

Fix rear light earth

Oct 23

5

Replace fuel pump relay


Jan 24

24

Change Fuel Pump

 

25

Paint brake servo

 

26

Replace fuel hose from tank

 

27

Change oil and filter, top up diff oil

 

29

Clean up drivers door lock

 

30

Refurb both front brake calipers

Feb 24

2

Change oil again, top up gearbox oil

 

6

Adjust handbrake, tighten exhaust hockey stick

 

7

Repair driver door mirror

 

25

Replace brake master cylinder



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